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Curing & Fermentation





TOBACCO AÑEJAMIENTO: FINAL CURING

 

After the final fermentation, filler and binder leaves are usually wrapped in sackcloth bundles; or some equivalent material which "breathes" and will keep the tobacco together.  In Cuba, wrapper leaves are traditionally wrapped up in tercios (palm bark bundles) that become hard like plastic when they dry out.  This painstaking packaging process prepares the tobaccos for further aging, storage, and transportation. 

 

Tobacco Añejamiento:  this [critical] process of small batch packaging allows the tobacco leaves to slowly cure while being stored in warehouses.  Without significant moisture, heat, and pressure, the vigorous process of fermentation is halted and the more gentle aging begins.   The bundles and tericos are labeled with:

  • Plant and leaf variety
  • Leaf cut
  • Originating farmland
  • Year/month of harvest
  • Fermentation times and specifics

 

Barrel Añejamiento is a rare process where the tobaccos are aged in barrels.   The video below shows the La Aurora barrel añejamiento process.  Their 100 Años, 1495, and Preferido brand tobaccos undergo at least six months in an old rum barrel, after a minimum of three or four years añejamiento.  While in the barrel, the temperature will not exceed 95˚F.

 

Añejamiento times vary according to leaf varieties, climate conditions, and even production quotas.  In general...

  • Volados cure in about 1 year
  • Secos cure in about 2 years
  • Ligeros cure in about 3 or more years

 



Tatuage
cigar Revolutionary Cigar Making: La Vérité

The Tatuaje La Vérité is a special and revolutionary collaboration between Pete Johnson (Tatuaje Cigars) and Jose “Pepin” Garcia (Don Pepin & My Father Cigars).  The cigars are composed exclusively of tobaccos grown at Don Pepin’s La Estrella Farm (vega) in Esteli Nicaragua. 

The La Vérité cigar is a true vintage cigar because all of the tobaccos in it are part of the same crop - grown during the same year.  Furthermore, it is an Estate (or Farm) Vintage cigar because all of the tobaccos in it come from one farm.  To our knowledge, this is the first time a premium or super-premium cigar has been produced in this manner; similar to Vintage and Estate wines.  As a Farm Vintage, the La Vérité cigars provide a snapshot of taste and aroma that captures a specific time and place.   

By creating a true Farm Vintage cigar with the La Vérité, Pete Johnson and Jose “Pepin” Garcia managed to elevate the standards and values of the cigar industry.  But, apparently that was not enough.  The La Vérité cigar also includes revolutionary processing and aging (añejamiento) methods.  Traditionally, cigar tobacco is fermented and then the different tobacco leaves (seco, ligero, volado and wrappers) are aged separately (tobacco añejamiento) for months or years before they are rolled into cigars.  The La Vérité cigars are distinguished by the fact that they are rolled after fermentation, skipping the tobacco añejamiento phase.  This unique process allows all of the component tobaccos to start aging together, as opposed to individually.

Until now, no cigar maker had ever attempted [or admitted] to rolling cigars right after fermentation.  Tradition and logic tell us that the tobacco needs to rest and age before it is blended into a premium cigar.  But, that was before Pete Johnson and Don Pepin.  By skipping the tobacco añejamiento phase, these cigar makers are showing a mastery of their tobacco fermentation skills, techniques, and processes.  Furthermore, this true Farm Vintage brings to life the flavor of a specific time and place, creating cigars that are honest, sophisticated, hard-core, revolutionary, and traditional, all at once.  

“… The Body and the tobacco flavors were magical in this thing… It has complexity of flavor… I loved it… I thought it was a great cigar… this is a great light up your palate, celebration cigar…“

-Bob McDuffee, CST - DogWatch Cigar Radio, Episode 294

tatuajeBottomLogo
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Tatuaje  La Verite Vintage  Churchill 
7x47 rg | Parejo | Natural | Box: 10, 25, 50, 100
Handcrafted In: Nica. | Wrapper: Nica. Habano
Binder: Nica. Habano | Filler 1: Nica. Habano
Filler 2: Nica. Habano |  Filler 3: Nica. Habano
Filler 4: Nica. Habano | 
A True Farm Vintage Cigar. 2008 Production is 30,000 cigars.
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